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Gasket Sealing Machine

Gasket Sealing Machine

    • Gasket Sealing Machine
    • Gasket Sealing Machine
    • Gasket Sealing Machine
  • Gasket Sealing Machine

    Product Details:

    Place of Origin: CHINA
    Brand Name: INTER-CHINA
    Certification: ISO9001,SGS
    Model Number: INTC-JS401

    Payment & Shipping Terms:

    Minimum Order Quantity: 1 SET
    Price: Negotiated
    Packaging Details: Export standard packing
    Delivery Time: Normal 45 days
    Payment Terms: TT/LC,negotiated
    Supply Ability: 30 SETS/MONTH
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    Detailed Product Description
    Related Industry: Cabinets,lighting,automobile And Other Sealing Fields Material: Two Components Polyurethane
    Technology: Foam In Place, Form In Place Working Mode: 2D Or 3D

     

    Why choose us:                                                                                                                                                                              

     

    The processing of highly reactive materials requires a high level of accuracy, reliability and precision. Material manufacturers are also adapting to the increasing digitisation and automation of production processes. Sealing foams, adhesives and casting compounds need to be processed more and more quickly today. The overall cycle times for handling, metering and application are continuously optimised.

    This place special demands on the metering and mixing technology. They need to offer solutions that are future-proof, efficient and flexible. New production concepts therefore need to be implemented and appropriate systems technology used.

     

    Foamed (Form)- in-place foam gasket technology or cure in place foam gasket technology is this kind of dramatic application.......

    Formed in place foam gasket technology (FIPG and FIPFG) is used to mix and dispense two component polyurethane foam materials directly onto the surface of objects/parts.

     

    This object can be paperboard, plastic, aluminum alloy, mild or galvanized steel, wood and powder coat painted surfaces. Due the outstanding chemical character of urethane elastomer, this FIP and CIP gasket can adhere these objects perfectly, even after many years use. Furthermore, this FIP and CIP gasket, resists dilute acids, bases and light oils.

     

    This technology replaces the traditional method of tape affixed, and the surface crust uniform and excellent flexibility.

    Can be widely used for products and parts of electric power, electrical equipment, automobile, home,appliances, building materials and other industries, where need to be sealed.

     

    At present produced by our brand of automatic foam machine in a leading position in China.

     

     

     

    What Benefits Does Foam-in-Place Gasketing and Sealing Offer?                                                                                                       

     

    Formed in place foam gasket technology (FIPG and FIPFG) is by far the most versatile & effective for sealing industrial parts, achieving particularly good adhesion to parts due to the chemical reaction of the two components on the carrier material.

    • A system possible for almost every shape and seal geometry;

    • A system possess exceptional long-term behaviour and display almost 100% resetting ability, even after many years of continual use;

    • A time-saving and quality enhancing sealing method;

    • A multi-materials solution providing complete processing flexibility from one machine;

    • A system which increases productivity due to its exceptionally operation & control system;

    • An automated cost-cutting method which dramatically decreases operational and labour costs;

    • A mold free system, even small product series become profitable;

    • An environmentally-friendly system;

     

    Manufacturers reported that the foam-in-place gasketing and sealing system enabled them to:

    • Reduce direct labor costs by around 80% and indirect by upwards of 50%
    • Eliminate scrap and rework by about 50%
    • Reduce in-process inventory by as much as 35%
    • Reduce material costs by close to 25%
    • Eliminate warranty and field service by about 15%*

     

    What Advantages of this foam-in-place system made Gasket and Seal?                                                                                               

    • Gasket design flexibility

    Intelligent graphics automatic generation function, two-dimensional products do not need programming, operators only need to input the size of glue in the interface, three-dimensional u-disk mapping, two-dimensional and three-dimensional can switch processing, can also achieve multi-dimensional difference compensation;

    • Faster cure times (The data is tested by FERMAPOR® K31 SONDERHOFF)

    Gasket Sealing Machine

    The foaming process

    • Mixing time: is the time period in which the A and B components are mixed.
    • Reaction time: is the time period in which the foam system begins to react (after approx. 15 – 60 seconds*).
    • Rise time: is the time period in which the foam system expands to form the seal body(after approx. 15 – 180 seconds*).
    • Tack-free time: is the time after which the seal surface of foaming systems is tack free at room temperature and can be touched without causing damage (after approx. 2 – 20 minutes*).
    • Assembly time: is the time point after which foaming systems can bear loads or the sealed components can be assembled (after approx. 20 minutes – 12 hours*).
    • Better chemical resistance

    Polyurethane with the character as rubber as plastic, can resist dilute acids, bases and light oils.

    Unique Function: waterproof, dustproof, absorption, noise reduction etc.

    • Elimination of ovens, stacking and racking

    Room Temperature required for process only;

    • Easy automation for high volume production

    Unit part requires only several seconds, hundreds of products can be finished per day and only need one worker.

    • No emission of corrosive elements

    Flushing Media is water, No need chemical solvent, environmentally-friendly system;

     

     

    What Applications of this foam-in-place system made Gasket and Seal?                                                                                             

     

    Formed in place foam gasket technology (FIPG and FIPFG) is based on the new dynamic mixing head. It can be adapted with various robotic systems. Thanks to its flexibility, can be used in a wide range of applications, particularly for the application of foam seals.

     

    • Seals in the control cabinet industry: doors, ventilation grilles, locks
    • Seals in the automotive industry: door modules, speakers, brake lights
    • Seals in the domestic appliances industry: ceramic hobs, sinks, etc.
    • Seals for the filter, lighting and packaging industry
    • Electronics: dust sealing and cushioning applications
    • Construction: window and door and HVAC
    • Seals for Electronics,Battery,Converter etc.

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    Why should I use the Foam-in-Place System?                                                                                                                                      

     

    Manufacturers in the automotive, electronics, construction and appliances markets often use gaskets to provide a tight seal between two surfaces to prevent leakage. These gaskets serve as a complete barrier and have gap-filling properties.

     

    Rather than manually applying gaskets to seal two surfaces, manufacturers can use a foam-in-place gasketing and sealing system to automate the process.

     

     

    What Factors Need to Be Considered When Choosing a Foam-in-Place System?                                                                              

     

    Before choosing a foam-in-place system, you must consider the following:

    1.Type of bond required

    • Sealing
    • Barrier
    • Gap-filling
    • Non-skid (high coefficient of friction)

     

    2.Materials to be bonded

    • Helps determine the appropriate type of adhesive technology

     

    3. Dispensing equipment

     

    4.Automation selection and peripheral equipment;

     

     

    How does Foam-in-Place machines work                                                                                                                                               

     

    Standard Sealing Gasket Machine is including

    • 1 Low pressure mixing & dosing & pouring machine;
    • 1 Numerical Control Robot (X/Y/Z motion).
    • 1 Dual-core control system for pouring machine and motion robot;

     

    Pouring system consists of one PLOY barrel and one ISO barrel, and the two metering units are driven by two independence motors, through change rotating speed of motors to change metering pump’s flow rate.

    The two-component liquid resin mix according to a certain proportion.Then the uniform mixture is poured into a certain place of a workpiece to get the sealing part;

     

    • What is a mix ratio?

    The mix ratio for a two component material (component A & B ) is the correlation between the resin and catalyst, also known as the hardener or curing agent, required to realize a full cure of the system. Mix ratios are typically expressed by either weight or volume.

    Though change the mixing rate between 2 components to change the foam density.

     

    • Where these foam materials can be purchased?

    Our machine is suitable for all kinds of this sort materials in market, like Sonderhoff FERMAPOR® K31, RAMPF, DOW , as well as China suppliers.

     

     

    Main parameters and descriptions for the equipment                                                                                                       

    ITEM DATA REMARK
    Technology Formed in place foam gasket technology (FIPG and FIPFG)
    Materials applied Two components polyurethane,consists of a resin (A-component) and a hardener (B-component) which are mixed together at a prescribed ratio. This produces a flexible sealing foam within a few minutes.
    Flushing Media Water, No need solvent, environmentally-friendly system
    Control System 1.Powerful dual-core mode, easy and fast operation, so that the motion system and glue coating system perfect combination.
    2.High performance control system, can be customized in Chinese, English and other languages, workpiece size, drawings and technical parameters can be stored in the system, can be directly invoked when using;
    3.Intelligent graphics automatic generation function, two-dimensional products do not need programming, operators only need to input the size of glue in the interface, three-dimensional u-disk mapping, two-dimensional and three-dimensional can switch processing, can also achieve multi-dimensional difference compensation;
    4.Can be any graph, any trajectory (circle, square, trapezoid, L shape, C shape, straight line, etc.) glue coating, and can achieve a graph of any segment of the thickness of rubber strip changes;
    MODEL INTC-JS401MICRO
    Effective stroke( X×Y×Z) 2200×1250×200(mm)  
    Glue-spread amount 1~5 g/s Adjusted
    Strip width range 8-30mm  
    Mixing ratio adjusting range 1∶1~10∶1 System automatic conversion; To make foam Hardness from 20 Shore to 60 Shore A
    Metering Precision ±0.5%  
    Repeated positioning accuracy ±0.05mm  
    Filter precision 0~30 um  
    Running speed 0~25 m/min Depends on the factors of size& workpieces, geometry;
    Working pressure limit and alarm 0~4 Mpa  
    Air pressure requirements 0.5~0.8Mpa  
    Total Power 3~4KW  
    Voltage & Frequency 3X380V 50HZ/60HZ or according to country specification

     

     

     

     

    For more details, please contact us freely !!!

     

    CONTACT INFOS

    INTER-CHINA POLYURETHANE MACHINERY CO., LTD.

    www.pumachine-china.com

    Mob:+0086-18012801376

    SKYPE: pumachine

    Email : info@pumachine-china.com

     

     

     

     

     

    Tags: Foam in place gasket sealing machine, gasketing machine, mixing and dosing machine; dispensing machine, pu machine, polyurethane elastomer machine, low pressure pu machine,Double-component polyurethane precision glue supply system, precision double-component gluing head, left-right alternative gluing platform, AB glue automatic feeding system, tool and control system,  Automatic loader and unloaded devices ;  FORM IN PLACE TECHNOLOGY, FIP, FIPG

     

     

     

    Contact Details
    INTER-CHINA POLYURETHANE MACHINERY CO.,LTD.

    Contact Person: Ms. Susanna

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