|Place of Origin:||CHINA|
|Minimum Order Quantity:||1 SET|
|Packaging Details:||Export standard packing|
|Delivery Time:||Normal 45 days|
|Supply Ability:||30 SETS/MONTH|
|Related Industry:||Cabinets,lighting,automobile And Other Sealing Fields||Material:||Two Components Polyurethane|
|Technology:||Foam In Place, Form In Place||Working Mode:||2D Or 3D|
Why choose us:
The processing of highly reactive materials requires a high level of accuracy, reliability and precision. Material manufacturers are also adapting to the increasing digitisation and automation of production processes. Sealing foams, adhesives and casting compounds need to be processed more and more quickly today. The overall cycle times for handling, metering and application are continuously optimised.
This place special demands on the metering and mixing technology. They need to offer solutions that are future-proof, efficient and flexible. New production concepts therefore need to be implemented and appropriate systems technology used.
Foamed (Form)- in-place foam gasket technology or cure in place foam gasket technology is this kind of dramatic application.......
Formed in place foam gasket technology (FIPG and FIPFG) is used to mix and dispense two component polyurethane foam materials directly onto the surface of objects/parts.
This object can be paperboard, plastic, aluminum alloy, mild or galvanized steel, wood and powder coat painted surfaces. Due the outstanding chemical character of urethane elastomer, this FIP and CIP gasket can adhere these objects perfectly, even after many years use. Furthermore, this FIP and CIP gasket, resists dilute acids, bases and light oils.
This technology replaces the traditional method of tape affixed, and the surface crust uniform and excellent flexibility.
Can be widely used for products and parts of electric power, electrical equipment, automobile, home,appliances, building materials and other industries, where need to be sealed.
At present produced by our brand of automatic foam machine in a leading position in China.
What Benefits Does Foam-in-Place Gasketing and Sealing Offer?
Formed in place foam gasket technology (FIPG and FIPFG) is by far the most versatile & effective for sealing industrial parts, achieving particularly good adhesion to parts due to the chemical reaction of the two components on the carrier material.
• A system possible for almost every shape and seal geometry;
• A system possess exceptional long-term behaviour and display almost 100% resetting ability, even after many years of continual use;
• A time-saving and quality enhancing sealing method;
• A multi-materials solution providing complete processing flexibility from one machine;
• A system which increases productivity due to its exceptionally operation & control system;
• An automated cost-cutting method which dramatically decreases operational and labour costs;
• A mold free system, even small product series become profitable;
• An environmentally-friendly system;
Manufacturers reported that the foam-in-place gasketing and sealing system enabled them to:
What Advantages of this foam-in-place system made Gasket and Seal?
Intelligent graphics automatic generation function, two-dimensional products do not need programming, operators only need to input the size of glue in the interface, three-dimensional u-disk mapping, two-dimensional and three-dimensional can switch processing, can also achieve multi-dimensional difference compensation;
The foaming process
Polyurethane with the character as rubber as plastic, can resist dilute acids, bases and light oils.
Unique Function: waterproof, dustproof, absorption, noise reduction etc.
Room Temperature required for process only;
Unit part requires only several seconds, hundreds of products can be finished per day and only need one worker.
Flushing Media is water, No need chemical solvent, environmentally-friendly system;
What Applications of this foam-in-place system made Gasket and Seal?
Formed in place foam gasket technology (FIPG and FIPFG) is based on the new dynamic mixing head. It can be adapted with various robotic systems. Thanks to its flexibility, can be used in a wide range of applications, particularly for the application of foam seals.
Why should I use the Foam-in-Place System?
Manufacturers in the automotive, electronics, construction and appliances markets often use gaskets to provide a tight seal between two surfaces to prevent leakage. These gaskets serve as a complete barrier and have gap-filling properties.
Rather than manually applying gaskets to seal two surfaces, manufacturers can use a foam-in-place gasketing and sealing system to automate the process.
What Factors Need to Be Considered When Choosing a Foam-in-Place System?
Before choosing a foam-in-place system, you must consider the following:
1.Type of bond required
2.Materials to be bonded
3. Dispensing equipment
4.Automation selection and peripheral equipment;
How does Foam-in-Place machines work
Standard Sealing Gasket Machine is including
Pouring system consists of one PLOY barrel and one ISO barrel, and the two metering units are driven by two independence motors, through change rotating speed of motors to change metering pump’s flow rate.
The two-component liquid resin mix according to a certain proportion.Then the uniform mixture is poured into a certain place of a workpiece to get the sealing part;
The mix ratio for a two component material (component A & B ) is the correlation between the resin and catalyst, also known as the hardener or curing agent, required to realize a full cure of the system. Mix ratios are typically expressed by either weight or volume.
Though change the mixing rate between 2 components to change the foam density.
Our machine is suitable for all kinds of this sort materials in market, like Sonderhoff FERMAPOR® K31, RAMPF, DOW , as well as China suppliers.
Main parameters and descriptions for the equipment
|Technology||Formed in place foam gasket technology (FIPG and FIPFG)|
|Materials applied||Two components polyurethane,consists of a resin (A-component) and a hardener (B-component) which are mixed together at a prescribed ratio. This produces a flexible sealing foam within a few minutes.|
|Flushing Media||Water, No need solvent, environmentally-friendly system|
|Control System||1.Powerful dual-core mode, easy and fast operation, so that the motion system and glue coating system perfect combination.|
|2.High performance control system, can be customized in Chinese, English and other languages, workpiece size, drawings and technical parameters can be stored in the system, can be directly invoked when using;|
|3.Intelligent graphics automatic generation function, two-dimensional products do not need programming, operators only need to input the size of glue in the interface, three-dimensional u-disk mapping, two-dimensional and three-dimensional can switch processing, can also achieve multi-dimensional difference compensation;|
|4.Can be any graph, any trajectory (circle, square, trapezoid, L shape, C shape, straight line, etc.) glue coating, and can achieve a graph of any segment of the thickness of rubber strip changes;|
|Effective stroke( X×Y×Z)||2200×1250×200(mm)|
|Glue-spread amount||1~5 g/s||Adjusted|
|Strip width range||8-30mm|
|Mixing ratio adjusting range||1∶1~10∶1||System automatic conversion; To make foam Hardness from 20 Shore to 60 Shore A|
|Repeated positioning accuracy||±0.05mm|
|Filter precision||0~30 um|
|Running speed||0~25 m/min||Depends on the factors of size& workpieces, geometry;|
|Working pressure limit and alarm||0~4 Mpa|
|Air pressure requirements||0.5~0.8Mpa|
|Voltage & Frequency||3X380V 50HZ/60HZ||or according to country specification|
For more details, please contact us freely !!!
INTER-CHINA POLYURETHANE MACHINERY CO., LTD.
Email : email@example.com
Tags: Foam in place gasket sealing machine, gasketing machine, mixing and dosing machine; dispensing machine, pu machine, polyurethane elastomer machine, low pressure pu machine,Double-component polyurethane precision glue supply system, precision double-component gluing head, left-right alternative gluing platform, AB glue automatic feeding system, tool and control system, Automatic loader and unloaded devices ; FORM IN PLACE TECHNOLOGY, FIP, FIPG